IOT - Industrial Remote Equipment Management System (IREMS)

Use Cases

For Industrial/Commerical Purpose

To predict potential equipment failures before they occur based on data analysis, enabling proactive maintenance to minimize downtime and optimize maintenance schedules
To monitor equipment health and performance metrics such as temperature, vibration, and energy consumption in real-time.
Implement real-time quality control checks to identify defects or deviations from specifications by defining rules based on the measured parameters to determine the range of acceptable operating conditions of an Equipment.
Enable remote access to machinery data and diagnostic tools through IoT-controlled devices.
Continuously monitor equipment condition and initiate maintenance when specific indicators suggest a decline in performance or impending failure.
After a configured number of actions taken by the system, escalate the issue to a configure group of members.
Generate automated reports detailing maintenance activities, equipment performance, and adherence to maintenance schedules for regulatory audits and inspections.
Monitor energy consumption of machinery using IoT devices to identify inefficiencies and potential energy-saving opportunities. Implement proactive measures such as adjusting operating parameters or upgrading equipment to improve energy efficiency and reduce operational costs.

Platform Overview

IOT based Remote Mointor Controller system has ability to control the multiple electronic devices remotely. The system provides intelligent services for users and provides control with Smart Phone devices. The system consist of three types of devices.

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Device List

Following Screen lists all the devices purchased by the user. Under this screen user has been provided ability to define device Formulas (Which is required to determine the state of device i.e, device state is high or low), Escalation (Which is a Rule by which users gets notified in case of system failures) and Device Control.

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Device Details

This screen provides a user to configure Appliances over the respective analog inputs and digital outputs (for e.g, Pin A0 - Fan And D0 - Tv). Based on the device Type user able to add 16 or 8 appliances to Analog input and 8 or 4 appliances to Digital output.

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Device Control

Following screen provides User to direct control over the devices. User has provided with three state of switch which is Auto: If this state is enabled then the control action over the appliances will be taken by the device itself in case of failures. If it is not enabled then action over the appliances will be take by the users directly by providing state ON or OFF.

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Shutdown

Following screen provides User to decide the shutdown action over the device. We provide ability for the users to decide the action, if device goes in bad state. Providing with two options either not to shutdown else shutdown and let operator decide to turn it ON.

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Escalation

Device Escalation provides email notification to the users based on ceratian rule provided by user, if selected device met under the Rules then email is trigrred to the selected group to taken action.

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Email Notification

Email functionality is provided with Group Name, email and Message. Corresponding group will take action on device in case of system failures.

Features

Security

Our application is secure, intruders are not allowed to access without the authentication. Secured access even to IOT device is provided as password changes dynamically similarly to OTP.

Predictive Maintenance

Measurement taken by the IOT device are available to the User in a graphical representation that the user can use to analyze the state of the machine at any point in time. It allows to select various measurement parameters to predict potential failures or breakdowns before they occur.

Centralized Monitoring

Enable remote access to machinery data and diagnostic tools through IoT-controlled devices. Allow maintenance technicians to diagnose issues remotely, reducing downtime and minimizing the need for on-site visits. Grant access to users with assigned Equipments that they are responsible for.

Real-time Monitoring and Alerts

Use IoT sensors to monitor machinery health parameters such as temperature, pressure, vibration, and lubrication levels in real-time. Trigger alerts and notifications to maintenance teams or supervisors when any parameter exceeds predefined thresholds, indicating potential issues.

IOT Device Support

IOT device is designed to capature the following measurements:

  • Temperature Measurement
  • Voltage Measurement
  • Current Measurement
  • Vibration Measurement
  • Pressure Measurement

Remote Equipment Control

IOT device is designed to take commands from the Server. Devices that are monitored can be assigned a formula based on the measured parameters. Outcome of these formula are mapped to Control the equipments automatically. Also user can control them manually. Thus allowing control over the Equipments remotely

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Pricing Plans

Commercial/Industry

₹4800/ month
  • - Device Intialization & Registration ₹12K/device (Single Time)
  • - Each device type 1 supports 8 measurements & 8 Appliances
  • - Each device type 2 supports 16 measurements & 4 Appliances
  • - Will have dedicated Staff managing over the devices
  • - Access to the Platform.
  • - 5 hours of free support above 5 hours Support at ₹1500/hour

Enterprise

₹18000/ month
  • - Device Intialization & Registration ₹12K/device (Single Time)
  • - Multiple Location/Units Support
  • - Will have dedicated Staff managing over the devices
  • - Access to the Platform.
  • - Unlimited support